Recyclable & Hygienic Packaging for the Pharmaceutical Industry
Fiber-Free Polypropylene Boxes Certified for Direct Contact and Engineered to Withstand Moisture & Contamination
CoolSeal USA is a leading manufacturer and supplier offering a hygienic, durable, and fully recyclable alternative to traditional pharmaceutical packaging. Our corrugated plastic boxes replace fiber-based and foam packaging, delivering proven solutions for sensitive, high-value products across the pharmaceutical industry. Originally developed in Europe over 20 years ago, this packaging technology is now manufactured in the United States for the North American market by CoolSeal USA. All our products are proudly made in the USA.

Packaging Designed with Efficiency in Mind
CoolSeal’s pharmaceutical packaging introduces a high-performance solution for compliant storage, sterile handling, and secure transport. Our industry-specific boxes are delivered flat or assembled, dramatically reducing storage space requirements and improving shipping logistics across the pharmaceutical supply chain.
These durable boxes are made from fiber-free, corrugated polypropylene (PP5), ensuring they are leakproof, moisture-resistant, and free from contamination risks common in paper-based or foam containers. With sealed edge technology, each box eliminates exposed fibers and gaps, maintaining the strict hygiene and compliance standards required for pharmaceuticals.
Fully recyclable and chemically inert, CoolSeal packaging protects product integrity while aligning with environmental goals. Whether used in cleanrooms, cold chains, or distribution networks, our packaging is designed to perform.
Innovative Packaging Solutions That Set Us Apart

Space-Efficient Design
- Delivered flat and pre-folded to save approximately 85% more space than traditional unpacked foam boxes, optimizing storage efficiency.

Optimized Capacity
- Smaller external dimensions but equal internal capacity allows for space savings and shipping efficiencies of up to 30%.

Temperature Control
- Reduced insulation facilitates quicker temperature adjustment, significantly improving product quality and extending shelf life.

Superior Durability
Designed to flex without breaking and eliminate the risk of sytrofoam bead contamination associated with traditional foam packaging.

Eco-Friendly
Made from PP5 material and 100% recyclable, offering environmentally responsible solutions that also reduce disposal costs.

Advanced Hygiene
Certified for direct food contact, our innovative sealed edge technology minimizes bacterial contamination risks for safer food handling.
Request a Quote for Bulk Pharmaceutical Packaging
Need pricing for custom or bulk pharmaceutical packaging? Whether you’re a manufacturer, logistics partner, or medical distributor, CoolSeal makes it easy to get a tailored quote. Simply fill out our quick online form, and we’ll connect with you to finalize the details—no hassle, no delay.
Frequently Asked Questions
- What types of pharmaceutical products are these boxes best suited for?
- CoolSeal’s pharmaceutical packaging is ideal for medical kits, vials, diagnostic samples, over-the-counter medications, and cold chain products requiring sterile and secure handling.
- How do CoolSeal boxes compare to fiber-based or foam packaging?
- CoolSeal boxes are 100% recyclable, leakproof, and free of fibers that can harbor contaminants. They outperform traditional packaging with better hygiene, durability, and sustainability.
- What are the shipping and storage benefits?
- Our boxes are stackable, lightweight, and delivered flat or assembled to reduce warehouse space and improve pallet utilization—cutting overall shipping costs.
- Why do pharmaceutical companies prefer CoolSeal?
- Our packaging is hygienic, compliant with industry regulations, and manufactured in the USA with full traceability. We offer both standard and custom designs to support regulated workflows.
Contact CoolSeal USA for Your Pharmaceutical Packaging Needs
Have questions or need assistance with your pharmaceutical packaging requirements? Our team is here to help. Reach out to us via phone, email, or through our online contact form, and we’ll respond shortly to address your packaging needs. Contact us today!
Mailing Address
- CoolSeal USA
- 232 J Street
- Perrysburg, OH 43551